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Air shaft

*This is the plate surface airshaft, it is one of the most often used shaft in all industries.
We accpet tailor making aluminum plate airshaft of all types according to customer drawing.

More information about airshaft Roller is in our production description page!

  • Any Length According to Customer Dimension Drawing

  • Steel/Aluminum/Carbon Fiber

  • Depend on Design

  • 10-12 Days for Normal Order, Hurry Order is Negotiable

  • Wooden Box / Paper Box / Paper tube / Bubble Film

  • By Sea / By Air / By Train / By Fedex or other Express way

  • ISO9000/CE/ROHS/Certificate of Origin

  • Technical Video Support

  • T/T/Credit Card/Paypal.....

Availability:

   --1. Airshaft (plate type) Overall Introduction:

Aluminum Roller 11

Airshaft plate type is also known as a special type airshaft. It can also function as same with other airshaft. Its raw material is aluminum and its diameter can be tailor made according to customer requirement. In most industry, the Outside diameter ranges from 22mm-320mm, but there is no limit for tailor making.


 The minimum concentricity of this special airshaft can reach 0.02mm.

The surface treatment of it can reach RA 0.8, Mirror effect could reach RA 0.4.


Aluminum airshaft is widely used in every industry, especially Printing, Packing, Plastic, Paper, Glass, Textile..........


Why its name is airshaft: 

because when working in machine, it is driven by air and function by air,

we use compressed airshaft to make it rotate and connect it with the motor and moving,

so it is called airshaft!

   --2. Funciton of the this airshaft:

The airshaft serves various functions depending on the specific context or industry. Here are a few common applications and uses of this airshaft:


1. Printing and Graphics: In the printing industry, it is used in printing presses. They help transfer ink from the printing plate to the paper or other printing substrates. The smooth surface of the roller ensures even ink distribution and helps create high-quality prints.


2. Conveying and Processing:  this plate type airshafts are often used in conveyor systems for material handling and processing. They can be employed in industries such as manufacturing, packaging, and food processing to transport goods or materials along a production line. The light weight nature of aluminum makes it suitable for applications where reduced weight and ease of movement are desired.


3. Laminating and Coating: this typeairshaft find use in laminating and coating processes. For example, in the production of laminated films, the roller applies pressure to bond layers together and ensure uniform adhesion. Similarly, in coating applications, such as applying adhesives or coatings to surfaces, the roller assists in spreading and smoothing the coating material.


4. Industrial Applications: airshaft are utilized in various industrial processes, such as calendering (smoothing and flattening materials like paper or plastic), embossing (creating textures or patterns on surfaces), and metalworking (rolling sheets or bars). They can also be used in machinery for tasks like guiding, tensioning, or supporting materials during manufacturing operations.


5. Wrinkle Removal and Surface Treatment: In certain applications, airshafts are employed to remove wrinkles or imperfections from materials. For instance, in the textile industry, fabric is passed through heated aluminum rollers to smoothen the surface and remove creases. Additionally, this airshaft can be used for other surface treatments, such as burnishing or polishing.


It's important to note that the specific design, size, and surface properties of airshaft can vary based on the intended application.



    --3. Airshaft Roller Type

    There are  4 types of the airshaft, you will understand by the following photos.


（1) ----Flat Tube type plate airshaft

  (2) ----No shaft type plate airshaft

  (3) ----Through shaft type plate airshaft

  (4) ----With shaft type plate airshaft



Aluminum Roller Flat Type

(1) Flat Type airshaft 

Aluminum Roller Flat Type (2)

(1) Flat Type airshaft 

   

Aluminum Roller No shaft Type

(2) No Shaft Type  airshaft

Aluminum Roller No shaft Type (2)


(2) No Shaft Type airshaft


Aluminum Roller Through Shaft Type

（3）Through Shaft Type airshaft

Aluminum Roller Through Shaft Type (2)

（3）Through Shaft Type airshaft

    

Aluminum Roller With Shaft Type

(4) With Shaft Type airshaft

Aluminum Roller With Shaft Type (2)

(4) With Shaft Type airshaft


      If you still have question of the type of your Airshaft, You can send the photo to Sales: TerrenceQi@outlook.com




     --4. Plate type airshaft Surface Line：

       To meet different using requirement of customer from all industries, we have different designs of the surface lines of the airshaft.

         The main types are the following 5 type of the airshaft.


(1)----Cross Line of airshaft

(2)----Center Line of airshaft

(3)----Grooved Line of airshaft

(4)----Anilox Line of airshaft

(5)----Rolla Line of airshaft


1. Cross Line

(1) Cross Line of airshaft

Cross Line


（1) Cross Line of airshaft Example




2.Center Line

(2) Center Line of airshaft

Center Line


(2) Center Line of airshaft Example




3. Grooved Line

(3) Grooved Line of airshaft

Groove Line

(3) Grooved Line of airshaft Example




4. Anilox Line

(4) Anilox Line of airshaft

Anilox Line


(4) Anilox Line of airshaft Example




5. Rolla Line

(5) Rolla Line of airshaft

Rolla Line

(5) Rolla Line of airshaft Example




      --5. Different Surface Treatment of the Plate type airshaft：

        These 5 are the mostly often used Surface Treatment Technique of the Airshaft.


            (1) Soft Anodic Oxidation

         (2) Hard Brown Anodic Oxidation 

         (3) Teflon (Anti adhesion and corrossion)

       （4) Mirror Effect and Hard Anodic Oxidation

         (5) Chrome Plating (also accept Mirror Effect)



Soft Anodic Oxidation

Soft Anodic Oxidation of airshaft

Hard Brown Anodic Oxidation

Hard Brown Anodic Oxidation of  airshaft

Teflon

Teflon of  airshaft

(Anti adhesion and corrossion)



Mirror Effect and Hard Anodic Oxidation

Mirror Effect and Hard Anodic Oxidation of  airshaft

Chrome Plating

Chrome Plating of  airshaft

(Also Accept Mirror Effect) 


        --6. How to order? ------ Drawing Example of airshaft

       The plate type airshaft is made according to drawing, customer can draw a simple drawing like the attached file.

  1. Airshaft Diameter

  2. Bearing Diameter

  3. Bearing Thickness

  4. Roller Length

  5. Journal Length

  6. Journal Diameter

  7. Total Length


Aluminum Roller Drawing 1 (2)



Aluminum Roller Drawing 2 (2)




Aluminum Roller Drawing 3 (2)


     You may fill this drawing example to get a esay quote and TAKE A PHOTO to sales of the original airshaft.



           --7. Overall of airshaft:

         We supply big quantity of the airshaft at the reasonable price according to drawing. We welcome Trial Order and see our Quality.

          The good function of the airshaft  depends on the procession machine. We are confident to say, our factory is equipped with the advanced Machines to be able to process the Best Aluminum Guide Roller.

            

           --8. What you need to consider when purchasing airshaft? :

When purchasing an airshaft, there are several factors to consider to ensure you choose the right product for your specific needs. Here are some important considerations:


    1. Application: Determine the specific application for which you require. Different industries and processes have unique requirements, such as conveyor systems, paper manufacturing, printing presses, or material handling. Understanding your application will help you select a roller with the appropriate specifications.


    2. Load Capacity: Consider the weight and size of the materials or products that will be supported or guided by the roller. Ensure that the roller you choose has an adequate load capacity to handle the anticipated weight without deformation or failure. It's important to consider both the static load (when the material is stationary) and dynamic load (when it is in motion).


    3. Dimensions: Take into account the diameter, length, and shaft size of the roller. The dimensions should be compatible with your equipment or system requirements. Ensure that the roller's size allows for smooth operation and proper fit within the intended setup.


    4. Surface Finish: The surface finish of the roller can impact its performance. Consider the required friction or slip characteristics for your application. A smooth surface may be suitable for applications that require low friction, while a textured or knurled surface may provide better grip or traction.


    5. Material Compatibility: Evaluate the compatibility of the roller material with the materials being guided or handled. Ensure that the airshaft is resistant to corrosion, wear, or any chemical interactions that may occur in your specific application. Compatibility is especially important in industries where rollers come into contact with harsh chemicals or abrasive substances.


    6. Temperature and Environment: Consider the operating temperature range and environmental conditions in which the roller will be used. Airshaft can withstand a wide temperature range, but extreme temperatures or specific environmental factors like moisture, humidity, or exposure to chemicals may require additional protective coatings or materials.


    7. Quality and Durability: Assess the overall quality and durability of the roller. Look for reputable manufacturers or suppliers known for producing high-quality rollers. Consider factors such as build quality, precision, and reliability to ensure a long-lasting and dependable product.


By considering these factors, you can make an informed decision when purchasing an aluminum guide roller that meets your needs and provides efficient and reliable performance.




            --9. More about us as an airshaft Supplier:

          We, R.J Machinery is confident to say we are a reliable Air shaft in China and can make large quantity exporting supply and lower quantity customerization! 

            

             Our goal is to make customer feel satisfied about the quality and price of the Airshaft!       



           We welcome if you would like to have an online factory tour!

           It only take 1 minute！

           This is the video of Our Factory will fully equipped Airshaft and Aluminum Roller Manufactuering Devices.




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Mr Terrence





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