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Aluminum Roller

*Aluminum Roller is one of the most often used shaft in all industries.
We accpet tailor making Aluminum guide roller of all types according to customer drawing.

More information about Aluminum Roller is in our production description page!

  • Any Length According to Customer Dimension Drawing

  • Steel/Aluminum/Carbon Fiber

  • Depend on Design

  • 10-12 Days for Normal Order, Hurry Order is Negotiable

  • Wooden Box / Paper Box / Paper tube / Bubble Film

  • By Sea / By Air / By Train / By Fedex or other Express way

  • ISO9000/CE/ROHS/Certificate of Origin

  • Technical Video Support

  • T/T/Credit Card/Paypal.....

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   --1. Aluminum Roller Overall Introduction:

Aluminum Roller 11

Aluminum Roller is also known as Aluminum Guide Roller or Aluminum Alloy Guide roller. Its raw material is aluminum and its diameter can be tailor made according to customer requirement. In most industry, the Outside diameter ranges from 22mm-320mm, but there is no limit for tailor making.


 The minimum concentricity of this Aluminum Roller can reach 0.02mm.

The surface treatment of Aluminum Guide Roller can reach RA 0.8, Mirror effect could reach RA 0.4.


Aluminum Roller is widely used in every industry, especially Printing, Packing, Plastic, Paper, Glass, Textile..........



   --2. Funciton of the Aluminum Roller:

The aluminum roller serves various functions depending on the specific context or industry. Here are a few common applications and uses of aluminum rollers:


1. Printing and Graphics: In the printing industry, aluminum rollers are used in printing presses. They help transfer ink from the printing plate to the paper or other printing substrates. The smooth surface of the roller ensures even ink distribution and helps create high-quality prints.


2. Conveying and Processing: Aluminum rollers are often used in conveyor systems for material handling and processing. They can be employed in industries such as manufacturing, packaging, and food processing to transport goods or materials along a production line. The lightweight nature of aluminum makes it suitable for applications where reduced weight and ease of movement are desired.


3. Laminating and Coating: Aluminum rollers find use in laminating and coating processes. For example, in the production of laminated films, the roller applies pressure to bond layers together and ensure uniform adhesion. Similarly, in coating applications, such as applying adhesives or coatings to surfaces, the roller assists in spreading and smoothing the coating material.


4. Industrial Applications: Aluminum rollers are utilized in various industrial processes, such as calendering (smoothing and flattening materials like paper or plastic), embossing (creating textures or patterns on surfaces), and metalworking (rolling sheets or bars). They can also be used in machinery for tasks like guiding, tensioning, or supporting materials during manufacturing operations.


5. Wrinkle Removal and Surface Treatment: In certain applications, aluminum rollers are employed to remove wrinkles or imperfections from materials. For instance, in the textile industry, fabric is passed through heated aluminum rollers to smoothen the surface and remove creases. Additionally, aluminum rollers can be used for other surface treatments, such as burnishing or polishing.


It's important to note that the specific design, size, and surface properties of aluminum rollers can vary based on the intended application.



    --3. Aluminum Guide Roller Type

    There are  4 types of the Aluminum Guide Roller, you will understand by the following photos.


（1) ----Flat Tube type Aluminum Guide Roller

  (2) ----No shaft type Aluminum Guide Roller

  (3) ----Through shaft type Aluminum Guide Roller

  (4) ----With shaft type Aluminum Guide Roller



Aluminum Roller Flat Type

(1) Flat Type Aluminum Guide Roller

Aluminum Roller Flat Type (2)

(1) Flat Type Aluminum Roller Example

   

Aluminum Roller No shaft Type

(2) No Shaft Type Aluminum Guide Roller

Aluminum Roller No shaft Type (2)


(2) No Shaft Type Aluminum Roller Example


Aluminum Roller Through Shaft Type

（3）Through Shaft Type Aluminum Guide Roller

Aluminum Roller Through Shaft Type (2)

（3）Through Shaft Type Aluminum Roller Example

    

Aluminum Roller With Shaft Type

(4) With Shaft Type Aluminum Guide Roller

Aluminum Roller With Shaft Type (2)

(4) With Shaft Type Aluminum Guide Roller Example


      If you still have question of the type of your Aluminum Guide Roller, You can send the photo to Sales: TerrenceQi@outlook.com




     --4. Aluminum Guide Roller Surface Line：

       To meet different using requirement of customer from all industries, we have different designs of the surface lines of the Aluminum Guide Roller.

         The main types are the following 5 type of the Aluminum Roller.


(1)----Cross Line of Aluminum Roller

(2)----Center Line of Aluminum Roller

(3)----Grooved Line of Aluminum Roller

(4)----Anilox Line of Aluminum Roller

(5)----Rolla Line of Aluminum Roller


1. Cross Line

(1) Cross Line of Aluminum Roller

Cross Line


（1) Cross Line of Aluminum Guide Roller Example




2.Center Line

(2) Center Line of Aluminum Roller

Center Line


(2) Center Line of Aluminum Guide Roller Example




3. Grooved Line

(3) Grooved Line of Aluminum Roller

Groove Line

(3) Grooved Line of Aluminum Guide Roller Example




4. Anilox Line

(4) Anilox Line of Aluminum Roller

Anilox Line


(4) Anilox Line of Aluminum Guide Roller Example




5. Rolla Line

(5) Rolla Line of Aluminum Roller

Rolla Line

(5) Rolla Line of Aluminum Guide Roller Example




      --5. Different Surface Treatment of the Aluminum Guide Roller：

        These 5 are the mostly often used Surface Treatment Technique of the Aluminum Guide Roller.


            (1) Soft Anodic Oxidation

         (2) Hard Brown Anodic Oxidation 

         (3) Teflon (Anti adhesion and corrossion)

       （4) Mirror Effect and Hard Anodic Oxidation

         (5) Chrome Plating (also accept Mirror Effect)



Soft Anodic Oxidation

Soft Anodic Oxidation of Aluminum Roller

Hard Brown Anodic Oxidation

Hard Brown Anodic Oxidation of Aluminum Roller

Teflon

Teflon of Aluminum Roller

(Anti adhesion and corrossion)



Mirror Effect and Hard Anodic Oxidation

Mirror Effect and Hard Anodic Oxidation of Aluminum Roller

Chrome Plating

Chrome Plating of Aluminum Roller

(Also Accept Mirror Effect) 


        --6. How to order? ------ Drawing Example of Aluminum Guide Roller

       The Aluminum Guide Roller is made according to drawing, customer can draw a simple drawing like the attached file.

  1. Roller Diameter

  2. Bearing Diameter

  3. Bearing Thickness

  4. Roller Length

  5. Journal Length

  6. Journal Diameter

  7. Total Length


Aluminum Roller Drawing 1 (2)



Aluminum Roller Drawing 2 (2)




Aluminum Roller Drawing 3 (2)


     You may fill this drawing example to get a esay quote and TAKE A PHOTO to sales of the original Aluminum Guide Roller.



           --7. Overall of Aluminum Guide Roller:

         We supply big quantity of the Aluminum Guide Roller at the reasonable price according to drawing. We welcome Trial Order and see our Quality.

          The good function of the Aluminum Guider Roller depends on the procession machine. We are confident to say, our factory is equipped with the advanced Machines to be able to process the Best Aluminum Guide Roller.

            

           --8. What you need to consider when purchasing Aluminum Guide Roller? :

When purchasing an aluminum guide roller, there are several factors to consider to ensure you choose the right product for your specific needs. Here are some important considerations:


    1. Application: Determine the specific application for which you require the aluminum guide roller. Different industries and processes have unique requirements, such as conveyor systems, paper manufacturing, printing presses, or material handling. Understanding your application will help you select a roller with the appropriate specifications.


    2. Load Capacity: Consider the weight and size of the materials or products that will be supported or guided by the roller. Ensure that the roller you choose has an adequate load capacity to handle the anticipated weight without deformation or failure. It's important to consider both the static load (when the material is stationary) and dynamic load (when it is in motion).


    3. Dimensions: Take into account the diameter, length, and shaft size of the roller. The dimensions should be compatible with your equipment or system requirements. Ensure that the roller's size allows for smooth operation and proper fit within the intended setup.


    4. Surface Finish: The surface finish of the roller can impact its performance. Consider the required friction or slip characteristics for your application. A smooth surface may be suitable for applications that require low friction, while a textured or knurled surface may provide better grip or traction.


    5. Material Compatibility: Evaluate the compatibility of the roller material with the materials being guided or handled. Ensure that the aluminum roller is resistant to corrosion, wear, or any chemical interactions that may occur in your specific application. Compatibility is especially important in industries where rollers come into contact with harsh chemicals or abrasive substances.


    6. Temperature and Environment: Consider the operating temperature range and environmental conditions in which the roller will be used. Aluminum rollers can withstand a wide temperature range, but extreme temperatures or specific environmental factors like moisture, humidity, or exposure to chemicals may require additional protective coatings or materials.


    7. Quality and Durability: Assess the overall quality and durability of the roller. Look for reputable manufacturers or suppliers known for producing high-quality rollers. Consider factors such as build quality, precision, and reliability to ensure a long-lasting and dependable product.


By considering these factors, you can make an informed decision when purchasing an aluminum guide roller that meets your needs and provides efficient and reliable performance.




            --9. More about us as an Aluminum Roller Supplier:

          We, R.J Machinery is confident to say we are a reliable Air shaft and Aluminum Roller factory in China and can make large quantity exporting supply and lower quantity customerization! 

            

             Our goal is to make customer feel satisfied about the quality and price of the Aluminum Guide Roller and Airshaft!       



           We welcome if you would like to have an online factory tour!

           It only take 1 minute！

           This is the video of Our Factory will fully equipped Airshaft and Aluminum Roller Manufactuering Devices.




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Mr Terrence





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